Which waterproof test to choose? Gas test instead of water test, efficient and accurate airtightness test, the advantages and disadvantages of PK

Are you curious thatWhy is modern industry moving away from the traditional water test (immersion in water or rain test) to gas test (air tightness test)?
Especially in today's increasingly stringent requirements for waterproofing grade, how does gas testing become the mainstream waterproofing inspection program? As a leader in the field of airtightness testing for more than ten years, theShenzhen Jingcheng Industrial Co.We will reveal the reasons behind this technological change and demonstrate our expertise in the field of gas detection.

I. Limitations of water testing: challenges to traditional methods

The traditional water test, as an intuitive means of waterproof testing, once occupied an important position in the industrial field.However, with the advancement of science and technology, the inherent defects of water inspection are increasingly highlighted, and it is difficult to meet the needs of modern production:

Destructive testing, difficult to check all:

The traditional water test is a "destructive" test of a product by immersion or drenching.May lead to contamination, corrosion or even functional failure of the product, making it impossible to sell for a second timeThe 100% full inspection is even more impossible to achieve.

Inefficient and time-consuming:

The water inspection process is cumbersome andRequires preparation of sinks, water sources, drainage systems, etc., long testing and drying time, seriously slowing down the production rhythmIt is difficult to adapt to high-volume and rapid production needs.

Results are subjective and accuracy is limited:

Reliance on water test resultsObservation of bubbles, seepage and other phenomena by the human eye is highly subjective and difficult to quantify the extent of the leakage.The leakage is difficult to detect and can easily lead to misjudgment or omission.

The test medium is limited and applications are restricted:

As a conductive medium, water is not suitable for airtightness testing of electronic products, precision instruments, medical devices and other electrical products.The application range is limited; residual water after the water test may also cause long-term hazards to the product.

Environmental pollution risks:

The high level of waste of water resources.Improper treatment of test wastewater may cause environmental pollution, which is contrary to the concept of green industrial development.

Second, the advantages of gas detection: non-destructive, efficient, accurate detection of new options

Compared to the limitations of water testing, airtightness testing stands out with its unique advantages in the field of modern industrial waterproofing testing:

Non-destructive testing, quality assurance:

Gas detection uses compressed air or inert gas as the medium, and monitors pressure changes or gas leakage through precision sensors.The whole process does not cause physical damage to the product, to realize non-destructive testing, to ensure that the product can still be used normally after the test, can be 100% full inspection, from the source to improve product quality.

Efficient, fast and cost-saving:

The gas test is extremely fast.Testing of a single product usually takes only a few seconds to tens of seconds, dramatically improving inspection efficiency, shortening the production cycle and reducing labor and time costs., in line with modern industry's goal of efficient, low-cost production.

Accurate and reliable, quantitative assessment:

The gas check adopts high-precision sensors and intelligent algorithms.Accurately measure very small pressure changes or gas leaks and quantify them into specific values, avoiding human error in judgment.The test results are objective, accurate and reliable.

The medium is universal and has a wide range of applications:

Air/nitrogen and other gaseous media are clean, non-polluting, non-conductive, and suitable for airtightness testing of almost all types of products.The industry has a high demand for sealing, especially in electronic products, medical devices, automotive parts and other industries.

Green and sustainable:

The gas test does not require water, avoiding the waste of water resources and the environmental pressure of wastewater treatment, in line with the requirements of the era of green manufacturing and sustainable development.

III.Airtightness Tester: The Smart Choice for Waterproof Detection

Precision Engineering as a leader in the field of airtightness testingWe understand the great potential of gas detection in modern waterproof testing. We have devoted ourselves to research and development.Create a series of high-performanceAirtightness TesterThe company's technology is designed to help organizations meet the rigors of IP waterproofing ratings:

1. Accurate detection, microleakage can't be hiddenThe high sensitivity pressure sensor and advanced differential pressure detection technology can accurately capture the smallest pressure changes, ensuring that the product sealing performance is foolproof, and easily meets the needs of IP67, IP68 or even higher waterproof grade inspection.
2. High-speed inspection for improved productivityThe test speed is extremely fast, as fast as a few seconds to complete the single product testing, easy to cope with the needs of mass production, for enterprises to save valuable time and labor costs.
3. Non-destructive testing to guard product valueThe non-destructive gas inspection technology is adopted, which does not cause damage to the product during the testing process and realizes 100% full inspection, effectively guaranteeing the quality of the product and enhancing the added-value of the product.
4. Easy to operate, easy to get startedThe operation interface is simple and friendly, the parameter setting is flexible and convenient, easy to learn and use, no need for professional personnel can easily operate, reduce the threshold of use.
5. Customized solutions to meet diverse needs: A team of professional engineers can customize airtightness testing solutions according to customers' product characteristics and testing needs, including tooling design, parameter optimization, automation integration and so on.
6. Domestic quality, comparable to importsThe company is committed to independent research and development and technological innovation to provide quality and after-sales service comparable to or even superior to imported brands at domestically produced prices, helping enterprises to reduce costs and enhance competitiveness.

IV. Water vs. Gas Inspection: Comparison of Advantages and Disadvantages

V. Choose Jingcheng Industrial Science and Technology, step into the new era of airtight intelligent inspection

In the modern industrial high-quality, high-efficiency development wave, airtightness testing to replace the water test has become a general trend. Precision EngineeringAirtightness TesterWith excellent technology and comprehensive solutions, it will be your key tool to improve the waterproof performance of your products, ensure product quality and win the market competition.

We serve more than 3,600 well-known customers in Asia Pacific, Europe and North America, and our products are CE certified. Our product lines includeAirtightness Tester,Waterproof Tester,Burst Tester,Leak test equipmentcap (a poem)Respiratory Cycle Testerand other high-end testing equipment.Provide imported quality and full technical support at domestically produced prices.

Precision Engineering, your reliable air tightness testing expert! Choose us and let your products travel around the world without fear of the rigors of water and air!

Original Statement: This article was written byShenzhen Jingchenggongke Technology Co., Ltd.Written by the technical team, reproduced with attribution.Data sources:Precision Engineering internal test data and customer cases.